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Stress Corrosion Cracking

A failure mechanism where the combined effect of tensile stress and a corrosive environment causes cracking in susceptible materials, particularly austenitic stainless steels in chloride solutions.

SCC in Stainless Steel

Stress corrosion cracking (SCC) requires three simultaneous conditions: a susceptible material, tensile stress (applied or residual), and a corrosive environment. Austenitic stainless steels are particularly susceptible in hot chloride solutions above 60C.

Prevention

  • Use duplex/super duplex grades (highly resistant)
  • Stress relieve after fabrication
  • Control chloride concentration
  • Lower operating temperature

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